Product Overview:
Our silicone baking mats are expertly crafted from high-purity, FDA-certified food-grade silicone and produced using advanced compression molding technology. These mats offer superior heat resistance up to 450°F, non-stick functionality, and exceptional durability. The compression molding process ensures consistent thickness and reinforced edges for enhanced tear resistance, all while adhering to stringent LFGB, BPA-free, and food safety standards. Perfect for both commercial and home kitchens, these mats are safe for use in ovens, dishwashers, and freezers. As a trusted OEM manufacturer, we provide custom solutions, including personalized sizes, thicknesses, colors, and private-label branding to suit your specific needs.
Basic Information:
- Type:Baking & Pastry Tools
- Place of Origin:Xiamen, China
- Brand Name:OEM
- Sample:Available
- Material:Food-grade silicone
- Color:Custom Color
- Size:Custom
- Logo:Customized logo
- Key Feature:Non-stick
- Thickness:Custom
- Lead Time:20–25 days
Production Process:
- Material Selection:Only high-quality, food-grade silicone is used, chosen for its non-stick, durable, and heat-resistant properties, ensuring the mats are safe and reliable for baking.
- Mold Preparation:Custom molds are precisely created based on specific design requirements, ensuring the correct shape, size, and features for each baking mat.
- Compression Molding:Silicone is placed into the mold and subjected to heat and pressure in the compression molding machine, allowing it to take the mold’s shape and form a uniform, solid mat.
- Cooling and Curing:After molding, the mats are cooled and cured to solidify their structure, enhancing heat resistance and flexibility.
- Cutting and Trimming:Once cooled, the mats are carefully cut and trimmed to meet exact specifications for size and shape.
- Customization:If required, features such as custom logos, colors, and thickness adjustments are added to meet the client’s preferences.
- Quality Control:Each mat undergoes stringent quality checks to ensure compliance with food safety standards, non-stick functionality, and overall durability.
- Packaging:After passing quality control, the baking mats are securely packaged to ensure they remain in optimal condition for delivery.
Quality Assurance:
At our facility, quality assurance is integral to every stage of the production process for OEM Compression Molding Silicone Baking Mats. We begin with a thorough material inspection to ensure the silicone is food-grade, non-toxic, and compliant with global standards like FDA and LFGB. After molding, each mat undergoes a visual inspection to detect defects and verify that it meets custom specifications. Dimensional accuracy is checked using high-precision measuring tools to ensure the correct size and thickness. Functional tests for non-stick properties and heat resistance are conducted with advanced thermal conductivity testers and tensile machines to evaluate performance under high temperatures and repeated use. We also perform odor and chemical testing to ensure no harmful emissions during baking. Finally, before shipment, we inspect packaging to ensure the mats are securely prepared for delivery. Adhering to ISO 9001 standards, we ensure consistent quality throughout the entire production process.
Factory Overview:
Our manufacturing facility is equipped with cutting-edge technology to ensure superior production quality. We employ advanced mold-making equipment, including CNC machines, Mirror EDM, EDM, and Slow-Speed Wire Cut (WC), supported by various auxiliary tools that enable high-precision manufacturing.
In our production lines, we operate 15 rubber compression machines and 2 LSR injection molding machines, ensuring consistent and efficient production processes. To maintain stringent quality standards, we utilize state-of-the-art technologies such as 3D projectors, sealing testers, elasticity measurement tools, and durometers, all overseen by our dedicated and highly trained quality control team.
Our mechanical equipment also includes an AutoDryer Line, automated screen printing machines, 3D measurement instruments, high-speed doming machines, die-cutting machines, and CNC machines. This combination of advanced automated systems and rigorous quality assurance practices guarantees that all products meet the highest industry standards.
