Overview:
Our OEM Medical Grade Silicone LSR (Liquid Silicone Rubber) Gasket Seals are expertly crafted to provide reliable sealing solutions for medical devices and equipment used in hospital settings. These gaskets are made from high-quality, biocompatible, FDA-compliant silicone, designed to ensure safety, durability, and long-lasting performance in medical applications. Manufactured using advanced Liquid Silicone Rubber injection molding technology, our seals are precisely molded to meet stringent quality standards, making them ideal for applications where cleanliness, sterility, and reliability are paramount. We offer tailored solutions, including custom sizes, colors, and branding, ensuring the seals are perfectly suited to your specifications. With our expertise in medical-grade manufacturing, we provide one-stop service from prototyping to full-scale production, delivering high-performance gasket seals for critical hospital applications.
Features:
| Attribute | Details |
|---|---|
| Place of Origin | Xiamen, China |
| Brand Name | OEM |
| Material | Medical Grade LSR Silicone |
| Customization | Custom sizes, colors, and logos available |
| Certification | ISO 9001:2015, FDA, RoHS, and Medical Device Compliant |
| MOQ | Small orders accepted |
| Packing | Custom |
| Sample | Available |
| OEM | Welcomed, fully customizable |
| Temperature Resistance | –40°C to +250°C |
| Tensile Strength | High tensile strength for durability and flexibility |
| Surface Finish | Smooth, cleanable finish suitable for medical use |
Manufacturing Process:
Our Medical Grade Silicone LSR Gasket Seals are produced using advanced Liquid Silicone Rubber injection molding technology, which guarantees high precision, consistency, and repeatability. The LSR molding process allows for complex geometries and intricate designs, providing superior sealing capabilities. The process involves:
- Liquid Silicone Injection Molding: Ensures high precision and consistent production of gasket seals with minimal material waste.
- High-Pressure Molding: Maximizes the strength and integrity of the gasket, ensuring it provides a reliable seal for medical equipment.
- Curing Process: The gaskets undergo a controlled curing process to achieve optimal durability, elasticity, and chemical resistance, making them ideal for hospital environments where sterility and reliability are critical.
- Post-Molding Inspection: Includes visual inspection and dimensional checks, ensuring that the gaskets meet exact specifications and quality standards.
Benefits of Our Medical Grade Silicone LSR Gasket Seals:
- FDA-Compliant and Biocompatible: Our silicone gaskets are made from materials that meet FDA and medical-grade standards, ensuring safety in critical applications.
- Excellent Temperature Resistance: Capable of withstanding extreme temperatures from –40°C to +250°C, these seals perform reliably in a wide range of medical environments.
- Superior Chemical Resistance: Silicone provides exceptional resistance to a broad range of chemicals, ensuring the seals remain intact and effective in various medical settings.
- Sterilization Capable: Our gaskets are designed to withstand common sterilization methods such as autoclaving, ensuring they maintain their integrity and performance even after repeated sterilization cycles.
- Long-Lasting Durability: The high tensile strength and excellent elasticity of LSR silicone provide gaskets that can withstand frequent use and harsh conditions without degradation.
Quality Assurance:
We adhere to strict quality control standards for our Medical Grade Silicone LSR Gasket Seals. Our facility is ISO 9001:2015 certified, and our products comply with FDA regulations for medical devices. Each batch undergoes rigorous testing using state-of-the-art equipment, including:
- Tensile Strength Testing: Ensures the gasket maintains optimal flexibility and strength over time.
- Dimensional Accuracy Checks: Using coordinate measuring machines (CMM), we verify the exact specifications of each gasket.
- Heat Resistance Testing: Verifies that the gasket can withstand high and low-temperature extremes, ensuring durability in hospital environments.
- Sterilization Testing: Ensures that the gaskets maintain performance even after exposure to high temperatures and pressure during autoclaving or other sterilization processes.
Customization and Services:
- Tailored Design: We provide fully customizable gaskets to match your unique requirements, whether you need specific dimensions, color matching, or branded logos.
- Prototyping: We offer rapid prototyping services to allow you to test and refine your design before full-scale production.
- Bulk Production: After prototype approval, we can scale production to meet your volume needs while maintaining high quality and timely delivery.
Our Factory:
Our advanced manufacturing facility is equipped with cutting-edge technologies to ensure the highest quality production of Medical Grade Silicone LSR Gasket Seals. These include:
- Liquid Silicone Rubber Injection Molding Machines: We utilize high-precision LSR injection molding machines for exacting control over the molding process, producing seals with consistent thickness, durability, and precision.
- High-Pressure Molding Systems: These systems help create stronger, more resilient seals that withstand the mechanical stresses encountered in medical equipment.
- Post-Molding Inspection Tools: Our facility uses advanced inspection equipment like 3D projectors, hardness testers, and surface roughness analyzers to guarantee the integrity and performance of every gasket.
- Sterilization Systems: We offer post-production sterilization and packaging, ensuring that our gaskets are ready for immediate use in medical environments.
